Automatic 2/3/5/7 Ply Corrugated Cardboard Production Line
Description
Fully automatic corrugated cardboard production line is used to produce corrugated cardboard with different layers, including 2-layer, 3-layer, 5-layer and 7-layer structures. It usually includes automatic paper feeding, corrugated roll pressing, glue bonding, cardboard forming, drying, cutting and stacking, etc. It is capable of fully automated production from raw materials to finished products.
Technical Data Sheet
| Model | WJ200-2200-5PLY |
| Grade | Min. B |
| Moisture content | 11% ± 2% |
| Face paper | 100~250 g/m2 |
| Liner paper | 100~250 g/m2 |
| Corrugated paper | 100- 200 g/m2 |
| Flute profiles | A,B,C,E,F,G flute |
| Steam requirements | 8-10 Kg |
| Steam consumption | 2500 kg/h |
| Air compressor pressure | 0.8~1.1 Mpa |
| Electricity | 380V, 50Hz, three-phase four wire type |
| * Equipment Direction | Left or Right transmission will be as required |
| * Factory request size | Specific length as to the foundation of drawing |
* Note: the roll paper which is used to test the corrugated cardboard production line speed should meet above requirements.
Main Features
1. High degree of automation
The corrugated cardboard production line can realize the fully automated production process from raw materials to finished products.
2. High production efficiency
Through automation control, it improves production efficiency and reduces labor cost, and at the same time, it can realize non-stop order change and improve production continuity.
3. Energy saving and environmental protection
The requirements of energy saving and environmental protection are taken into account in the design, and energy consumption and material waste are reduced by optimizing the production process and equipment configuration.
4. Intelligent management
Combined with Industry 4.0 technology, it realizes intelligent management of the whole corrugated cardboard production line and intelligent control from customer order to production to logistics packing.
5. Stability and reliability
Adopting advanced technology and equipment to ensure the stability and reliability of the corrugated cardboard production line and reduce the failure rate.
6. Precise control
Through advanced control technology, it realizes automatic monitoring and adjustment of raw paper feeding temperature, humidity and tension, so as to precisely control the physical properties of raw paper.
7. Green design
Resource consumption, ecological and environmental impacts as well as human health and safety are taken into account in the design, which meets the requirements of green design.
8. Safety performance
The corrugated cardboard production line is designed with full consideration of mechanical and electrical safety to ensure the safety of operators.
9. Strong adaptability
It can adapt to the production demand of multi-specification and multi-species to meet the diversified order requirements of the market.
10. Production management system
Equipped with production management system, it can realize the collection, statistics and printout of production data and improve the production management level.
Configuration List (Initial Part)
| No. | Name | Qty | Feature |
| 1 | RSH Hydraulic Mill Roll Stand
( with trolley and track) |
5 | –Main shaft φ242mm,double curve heavy rocker arm, tooth chuck, pneumatic type multi point brake,hydraulic lifting，left and right translation
–Guide rail length is 6000 mm, the trolley adopt 10 mm plate welding |
| 2 | Auto-Splicer | 5 | –Keeping the corrugated board line uninterrupted working, reducing paper loss and greatly improving productivity |
| 3 | PH-90 Pre-heater | 4 | –The roller φ900 mm, Electric adjustment angle, adjusting heating area within the range of 360 ° |
| 4 | SF-A22Single Facer | 2 | –Corrugated rollerφ360mm, 48CrMo high quality alloy steel,plating tungsten carbide
–Independent gearbox,universal joint drive structure –Cylinder control lifting –Pneumatic control glue,circulating supply glue –Man-machine display |
| 5 | OBH Conveying Bridge | 1 | –The main beam is connected with the GB 200 channel steel, 200H steel, 63 angle steel
–Independent frequency motor drive paper conveying –Suction tension and electric correcting |
| 6 | Trriplex Pre-heater | 1 | –The rollerφ900 mm,electric adjustment angle angle , adjusting heating area within the range of 360 ° |
| 7 | GM-20 Glue Machine | 1 | –Glue roller φ269mm , carved 25 line pit type mesh –With preheater device
–Independent frequency motor drive –Circulating supply glue with PLC control –Man-machine interface display |
| 8-14 | DF-60 Double Facer, etc. | 7 | Please contact us for more details |
Chuang Xin Carton Machinery, is a leading manufacturer and solution provider of carton packing and printing machines. Located in Changsha, the world-renowned capital of packaging materials, CX Machinery was established as part of Carton Machinery and Printing Equipment and is registered to ISO14001 and OHSAS 18001 standards by CQC. We have a team of engineers with more than 10 years of production experience in the carton machinery field, as well as our skillful sales team to provide full support to our customers.
CX Carton Machinery designs, produces and sells high quality carton packaging machinery such as corrugated box plant, 2/3/5/7 ply corrugated board production line, flexo printer slotter die cutter, rotary slotter, rotary die cutter, automatic carton folder gluer. In addition to the production of the above machines, CX Machinery is committed to the flexible customization of some ancillary machines for carton making.
With consistent quality and excellent service since 2009, we have established deep business partnerships with overseas customers in more than 40 countries.
